FR

Glossary

What is an illustrated parts catalog (IPC)?

A document that identifies every replaceable part of a product. Each exploded view is paired with a parts list, so the right spare part can be found and ordered.

An IPC page, illustrated

Exploded view of an idler roller: shaft, two retaining rings, two bearings and the roller tube, each with an item number 3 4 2 1
Figure 3. Idler roller assembly
ItemPart numberDescriptionUnits per assy
3-IR-200Idler roller assemblyRF
1IR-210. Roller tube1
26204-2RS. Ball bearing, sealed, 20 × 47 × 14 mm2
3IR-220. Shaft1
4DIN 471-20x1.2. Retaining ring, external, 20 mm2
Illustrative example. Each balloon in the exploded view points to an item in the parts list: item 3-2 is the bearing, used twice. The dot before a description shows that the part belongs to the assembly above it, and RF marks the assembly line as a reference, so it is not counted twice.

What an IPC page contains.

Every page pairs one figure with its parts list, line by line.

From a 3D model to an IPC figure.

Most IPC figures today are drawn from the CAD model: the assembly is exploded, rendered as a line drawing or a shaded view, and numbered.

The SO-101 robot arm gripper rendered from its 3D model, with balloon 1 on the four yellow screws and balloon 2 on the moving jaw
Figure 4-2. Gripper, moving-jaw side
ItemDescriptionQty
1Screw, pan head, M3 × 6 mm, DIN EN ISO 70458
2Moving jaw1
A figure from a sample maintenance manual for the open-source SO-101 robot arm, rendered from its 3D model in the TwinWorks viewer. Four of the eight screws are visible on this side.

Parts catalog, bill of materials, exploded view.

Three documents that look alike, with three different jobs.

How an illustrated parts catalog differs from a bill of materials and an exploded view
DocumentWhat it is forWhat it listsMain readers
Bill of materialsBuilding the productEvery material, part and sub-assembly, as designed or as builtEngineering, purchasing, production
Exploded viewShowing how parts fit togetherNo list on its own: a picture, with balloons when it is numberedAssembly, maintenance, training
Illustrated parts catalogIdentifying and ordering spare partsThe parts a technician can replace or buy, figure by figureMaintenance technicians, spare parts sales, customers

An IPC is usually built from the service bill of materials, but it lists only the parts and kits a customer can replace or order, grouped by how the product comes apart rather than how it is built.

IPC standards in aerospace and defense.

How to make one. Six steps.

  1. Start from the service BOM. Keep the parts, kits and assemblies a technician can replace or order.
  2. Split the product into figures. One for each assembly a technician removes as a unit.
  3. Explode each figure. Make an exploded view of each figure from the CAD model, and number the parts in disassembly order.
  4. Write the parts lists. Item, part number, description, units per assembly and effectivity.
  5. Check everything. Every balloon against its line, and every part number against your ERP system.
  6. Publish and update it. In print, as PDF or online with search, and update it with every engineering change.

TwinWorks

Parts catalogs with TwinWorks.

TwinWorks writes technical documentation as a service, including illustrated spare parts catalogs, from your CAD models, drawings and parts data, and your experts approve it.

More detail

To make the exploded views yourself, TwinWorks Animate explodes a STEP or STP assembly up to 100 MB in your browser, free and with no account. Manuals made in TwinWorks open in a browser from a link or a product QR code, and can also be published as PDF.

The SO-101 procedure on a phone in the TwinWorks viewer, step 3 of 9

Questions

What is an illustrated parts catalog (IPC)?

An illustrated parts catalog (IPC) is a document that identifies every replaceable part of a product. Each page pairs an exploded view, where every part carries an item number, with a parts list that gives the part number, the description and the quantity of each item. Technicians, storekeepers and buyers use it to find the right spare part and order it. It is also called an illustrated parts list (IPL), an illustrated parts breakdown (IPB) or a spare parts catalog.

What is the difference between an IPC and an IPL?

Usually none: illustrated parts catalog (IPC), illustrated parts list (IPL) and illustrated parts breakdown (IPB) name the same kind of document. Some programs call the whole publication the IPC and the parts list of each figure the IPL.

What is the difference between an illustrated parts catalog and a bill of materials?

A bill of materials lists everything needed to build a product, for engineering and production. An illustrated parts catalog lists only the parts a technician can replace or order, with exploded views and item numbers, grouped by how the product comes apart.

What does RF mean in a parts catalog?

RF stands for reference. It appears in the quantity column of an assembly whose parts are listed below it or in another figure, so that the assembly is not counted twice.

Can I make IPC illustrations from a STEP file?

Yes. Explode the assembly in your CAD software, or free in your browser with TwinWorks Animate, which explodes STEP and STP assemblies up to 100 MB, then number the parts and match them to the parts list.

Make the exploded views for your catalog

Drop a STEP or STP assembly into TwinWorks Animate to explode it into its parts, then number them for your parts list. Free, in your browser, with no account.

Updated